Unlocking Superior Metal Protection with High-Purity 1,2,3-Benzotriazole (CAS 95-14-7)
In the global fight against corrosion, which costs an estimated $2.5 trillion annually according to NACE International, the role of effective chemical inhibitors has never been more critical. Among these, benzotriazole has emerged as a dominant force, particularly for the protection of copper and its alloys. The global **benzotriazole** market size was valued at approximately USD 850 million in 2023 and is projected to grow at a CAGR of 5.2% from 2024 to 2030. This growth is driven by increasing demand from key sectors such as automotive (antifreeze and coolant formulations), industrial water treatment, and aviation (de-icing fluids). As environmental regulations become stricter, the demand for high-purity, low-toxicity inhibitors like **benzotriazole** is soaring, replacing older, more hazardous options like chromates. This trend underscores the industry's shift towards sustainable and high-performance solutions.
Benzotriazole, systematically named 1,2,3-Benzotriazole (BTA), is a heterocyclic compound with the chemical formula C₆H₅N₃. Its efficacy lies in its unique molecular structure, which allows it to form a stable, passive chemisorption layer on metal surfaces, especially copper. This barrier, just a few molecules thick, effectively isolates the metal from corrosive agents in its environment. Understanding its technical parameters is key to leveraging its full potential.
Parameter | Specification | Significance in Application |
---|---|---|
Product Name | 1,2,3-Benzotriazole (BTA) | The industry-standard name for this highly effective corrosion inhibitor. |
CAS Number | 95-14-7 |
Unique registry number for precise chemical identification (benzotriazole cas). |
EINECS Number | 202-394-1 | European Inventory of Existing Commercial Chemical Substances registration. |
Molecular Formula | C₆H₅N₃ | Indicates the elemental composition of one molecule. |
Molecular Weight | 119.12 g/mol | Crucial for calculating dosage and concentration in formulations. |
Appearance | White to light yellow needle-like crystals or powder | A primary visual check for product quality and purity. |
Purity (Assay) | ≥ 99.5% (Tenger Chemical Standard) | High purity ensures maximum inhibitory effect and prevents side reactions from impurities. |
Melting Point | 96-99 °C | A key indicator of purity; a narrow melting range signifies fewer impurities. |
Ash Content | ≤ 0.05% | Low ash content means fewer inorganic impurities that could interfere with performance. |
Moisture Content | ≤ 0.1% | Low moisture is critical for product stability and accurate weighing for formulations. |
pH (1% aqueous solution) | 5.5 - 6.5 | Ensures compatibility with a wide range of system pH levels without causing fluctuations. |
The superior performance of our 1,2,3-Benzotriazole is not accidental; it is the result of a meticulously controlled and optimized manufacturing process. We adhere to strict ISO 9001 quality management standards at every stage. Unlike physical manufacturing (casting, forging), chemical synthesis requires precision control over reaction conditions, purification, and analysis.
O-phenylenediamine is reacted with sodium nitrite and an acid (e.g., acetic acid) under controlled low temperatures. This is the critical diazotization step.
The intermediate diazonium salt undergoes an intramolecular cyclization reaction to form the raw benzotriazole ring structure.
The crude product is purified via multi-stage recrystallization from a specific solvent, removing impurities and unreacted materials.
Final product is tested using HPLC and GC for purity, melting point analysis, and moisture content to ensure it exceeds industry standards (≥99.5%).
Data provides clarity and builds confidence. The following charts illustrate the market distribution of benzotriazole applications and the superior performance of Tenger Chemical's BTA compared to standard-grade products.
The versatility of 1 2 3 benzotriazole makes it an indispensable additive in numerous industries. Its primary function is to prevent the oxidative degradation of metals, thereby extending equipment life and reducing maintenance costs.
In closed-loop cooling and open recirculating systems, BTA protects copper and brass components in heat exchangers and pipes from corrosive elements in the water, preventing costly leaks and efficiency loss.
A key component in modern antifreeze formulations (OAT/HOAT). It prevents corrosion of the radiator, heater core, and other copper/aluminum parts, ensuring optimal engine temperature regulation.
Used in aircraft de-icing and anti-icing fluids to protect sensitive aluminum alloys, copper wiring, and composite materials from the corrosive effects of glycol-based fluids.
Added to hydraulic fluids, cutting oils, and lubricants to prevent staining and corrosion of yellow metals during machining and operation, preserving the integrity of finished parts and machinery.
Used in Vapor phase Corrosion Inhibitor (VCI) paper and films to protect metal parts during shipping and storage. BTA sublimes and creates a protective molecular layer on the metal surface.
In the production of printed circuit boards (PCBs), BTA is used as an organic solderability preservative (OSP), protecting the copper traces from oxidation before the soldering process.
When selecting a chemical supplier, consistency, purity, and technical support are paramount. Tenger Chemical distinguishes itself from generic suppliers by delivering on all three fronts. Our product is not just a commodity; it's a guaranteed performance solution.
Feature | Tenger Chemical BTA | Standard Generic BTA |
---|---|---|
Purity (Assay) | Guaranteed ≥ 99.5% | Often 98-99%, variable by batch |
Appearance & Form | Uniform, white needle-like crystals | Can be clumpy, off-color (yellowish/pinkish) |
Moisture Content | Consistently ≤ 0.1% | Higher, variable content leading to caking and dosage errors |
Batch Consistency | High; ensured by SPC and ISO 9001 | Inconsistent, requiring frequent re-testing by end-user |
Technical Support | Formulation advice & application support | Limited to basic COA |
Supply Chain Reliability | Global logistics network, stable inventory | Susceptible to market fluctuations and stockouts |
We understand that one size doesn't fit all. Tenger Chemical offers customized solutions for our benzotriazole products, including:
Our commitment to quality, transparency, and customer success is the foundation of our business. We demonstrate this through our expertise, experience, authoritativeness, and trustworthiness.
Our manufacturing facilities are ISO 9001:2015 certified for quality management. Every batch of benzotriazole is shipped with a Certificate of Analysis (COA) detailing its compliance with all key parameters. We have been a trusted supplier to leading chemical formulators and industrial users for over 15 years.
With a robust global logistics network, we ensure timely and reliable delivery. Standard delivery times range from 7-15 days for international sea freight and 3-5 days for air freight. We offer flexible packaging options, from 25kg bags to 500kg super sacks, to meet your production needs.
Our support extends beyond the sale. Our technical team is available to answer your questions, provide formulation guidance, and help troubleshoot any issues. We believe in building long-term partnerships with our clients.
The primary mechanism involves the chemisorption of the **benzotriazole** molecule onto a metal surface, particularly copper and its alloys. The nitrogen atoms in the triazole ring donate lone-pair electrons to form coordinate bonds with copper atoms. This results in a stable, polymeric complex (Cu-BTA) that forms a thin, non-porous, and hydrophobic passive film on the surface. This film acts as a physical barrier, preventing corrosive species like oxygen, chloride, and sulfide ions from reaching and reacting with the metal.
While both are related, they have different primary applications. Benzotriazole (BTA), or 1,2,3-benzotriazole, is primarily used as a corrosion inhibitor. 1-Hydroxybenzotriazole (HOBt) is most famous for its use as a peptide coupling additive in organic synthesis, where it minimizes side reactions and prevents racemization. Although HOBt also has some inhibitive properties, BTA is far more effective and widely used specifically for metal protection due to its superior film-forming capabilities on copper.
The optimal dosage depends on several factors, including the system volume, water chemistry (pH, hardness, chloride levels), operating temperature, and the amount of "yellow metal" surface area. However, a typical starting dosage range for **benzotriazole** in a well-maintained closed-loop system is between 10 to 50 ppm (parts per million). For initial passivation of a new or freshly cleaned system, a higher "shock" dose may be used. We recommend a water analysis to determine the precise dosage for maximum effectiveness and cost-efficiency.
Benzotriazole has limited solubility in cold water (approx. 20 g/L at 20°C) but its solubility increases significantly in hot water. It is highly soluble in many organic solvents, including alcohols (methanol, ethanol), glycols (ethylene glycol, propylene glycol), acetone, and toluene. This solubility profile makes it easy to incorporate into a wide range of formulations, from aqueous coolants to solvent-based lubricants.
When evaluating a supplier for benzotriazole cas 95-14-7, look for these key indicators on the Certificate of Analysis (COA):
1. Assay (Purity): Should be high, ideally ≥ 99.5%. Higher purity means more active ingredient.
2. Melting Point: A narrow and high melting range (e.g., 97-99°C) indicates high purity.
3. Appearance: Should be white to off-white. A significant yellow or pink hue can indicate impurities or degradation.
4. Moisture Content: Should be very low (e.g., ≤ 0.1%) to prevent caking and ensure accurate dosing.
We employ a multi-faceted quality assurance strategy. Firstly, our synthesis process is tightly controlled using Statistical Process Control (SPC) to minimize impurity formation. Secondly, we use a proprietary multi-stage recrystallization and purification process that is highly effective at removing byproducts and unreacted starting materials. Finally, every single batch undergoes rigorous testing in our QC lab using High-Performance Liquid Chromatography (HPLC) and Gas Chromatography (GC) to verify its purity against our stringent internal standards, which exceed typical market requirements.
Benzotriazole is highly stable and compatible with most materials used in industrial systems. However, it should not be used in conjunction with strong oxidizing agents (e.g., high concentrations of chlorine, bromine, or peroxide), as they can degrade the BTA molecule and reduce its effectiveness. In systems requiring a biocide, it is important to select a non-oxidizing biocide or to dose the oxidizer and BTA at different times/locations to avoid direct interaction.
For those seeking deeper technical knowledge, we recommend exploring these authoritative sources:
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